Rough Framing Carpentry
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Chapter One
Custom Homes, Tracts, or Commercial Work
So you want to be a rough carpenter. Framers make good money doing
healthy outdoor work. It's a great trade. Right?
That's right - with a few qualifications, of course. There is good money
to be made, and the work is certainly done outdoors. But there's framing
and then there's framing. Deciding that you want to be a framer isn't
enough. There's another decision to make. What type of tough carpentry
framing do you want to handle?
There are three basic types of rough carpentry:
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custom work
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tract work
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commercial work
Each requires unique skills and offers unique rewards. Since you'll
probably want to specialize in one type of work or another, let's take a
look at each of the three categories. As we do, keep in mind your skills
and what you like and don't like. With a little help, you should have no
trouble finding the niche where you belong in this trade, the place where
you can work most happily and most productively.
While banging nails is the heart of all carpentry, the three types of
rough carpentry work are very different. For example, on a commercial
project there's almost certainly a rigid chain of command with lots of
rules, plenty of supervision and very specific job requirements. Work on
custom home jobs is seldom as carefully controlled. Tract jobs are
different still. The hours you keep at a tract project might get you fired
from a commercial or custom home building job. There are exceptions, but
these generalizations about the three types of rough carpentry will apply
on most jobs and nearly everywhere in the U.S.
Let's take a closer look at each type of rough carpentry work and see what
generalizations will apply. I'll start with custom home work.
Custom Homes
Custom homes are usually built for an owner who plans to live in the home
when it's completed. Working on a custom crew is the best way for a
beginner to get into framing. And it's usually a rewarding experience. Now
don't get me wrong, I'm not saying there are no slave drivers out there
running custom crews. But as a rule, if you get to work on time and carry
your part of the load, it's one of the least stressful framing jobs.
Skilled custom framers can expect 40 hours of work a week. Take-home pay
tends to be much more predictable. That's an advantage, especially if you
have a family to feed and a mortgage payment to make. Steady work on
custom home jobs keeps many rough carpenters happy. Few would drop their
position on a good steady custom crew be- cause of rumors of "three
hundred bucks a day" at a tract down the street. A lot of people need the
security of 40 hours of work a week. There's nothing wrong with that. If
that's what you want, custom framing is probably for you.
Another advantage of custom framing is the variety of work you'll do. In a
single day you may handle several dozen different tasks - from snap- ping
to studs to sheeting. After a few years of custom work, you're bound to be
a very well-rounded carpenter. Someone who spent those same years on a
tract might be faster at specific parts of the job, but they won't have
your understanding of how a complex building frame is assembled.
Figure 1-1 shows an elaborate custom house in the framing stages. With 14
- to 20 - foot 2 x 8 walls, this is the top end of the custom home market.
At this point, the roof is being stacked, sheathing is going up on the
outside walls, and arches are being constructed for the window openings.
This house kept seven framers busy for about six weeks, at an average pay
of around $15 per hour.
Custom home builders are notorious for requiring countless changes after
construction has begun. That's usually due either to the owner's
inexperience and lack of foresight, or a general contractor who didn't
spell out exactly how much (or how little) house he was proposing to
build. After all, it takes years of experience to visualize a finished
home simply by examining the plans. Once the house begins to take shape,
it's common for an owner to request alterations to make the house more
livable. Few owners can appreciate the physical difficulty - and the added
cost - of deviating from the plans. I've rarely built a custom home where
changes weren't a problem. Dickering over changes and the cost of changes
usually continues until the framing contractor receives his last payment
from his final billing.
Spec Homes
There's a sub-category of custom home building that needs mention.
Speculative (or spec) homes are built to be sold by the owner, not for
occupancy by the owner. The developer is betting that the finished home
can be sold for more than the cost of construction (plus the land).
Compared to custom homes, spec houses are usually easier and less
stressful work for the framer. This is because a spec often has fewer
changes than a custom home. Investors build spec houses to make money, not
to satisfy their own vision of a dream home. There's less romance
involved. That's why changes aren't so common in a spec home project. The
everyday decisions are usually made in a more logical (perhaps even a more
sane) atmosphere.
If you're considering a career in rough carpentry, starting out on a
custom home framing crew is a wise move. Sure, you'll spend the first few
weeks just humping lumber from the lumber pile to the carpenters. We all
did. But before long, you'll get an opportunity to show what you know, or
at least how well you can listen. The more you learn, the more confident
you become. Make yourself indispensable and the boss will begin assigning
you more demanding work and rewarding you with heavier paychecks.
It's common to see framers on custom home jobs making $15 an hour after
only a year in the business. Be a fast learner, a good listener, show some
dexterity with tools and you'll do as well. In 1993, apprentice carpenters
in my area were starting at $6 to $8 an hour. Tradesmen who supplied their
own tools made more, of course. Top wage for a lead carpenter ranged from
$18 to $30 an hour. Lead men are almost always required to supply tools.
Tract Projects
The design and construction of a housing tract is completely different
from a custom home job. On most custom home jobs the goal is to put as
much house as the owner can afford on as much land as the owner has. But
when a developer designs a tract, it's a whole different ball game. The
homes are usually intended to squeeze into a certain price bracket and to
fit on the smallest lot the zoning ordinance will allow! Granted, some
tracts offer true luxury homes at stratospheric prices, but most tract
builders are very cost-conscious.
The whole thrust of tract design is to keep construction time and cost as
low as possible. That's why most tracts have three or four basic designs,
or models. All the models follow a consistent theme
(Spanish-Mediterranean, French, contemporary, or ranch, for example). The
architect makes small changes in the floor plan and exterior elevations so
the fact that they're all pretty much the same isn't obvious. By adding a
second story here, a window there, an arch somewhere else, and creating
mirror images of each basic floor plan, the designer creates the illusion
of 30 or more different plans. Look closer and you'll see there are only
three or four basic plans.
There are advantages to framing the same home again and again. For one,
practice makes perfect. The crew should get better and better as work
progresses. Second, it allows specialization. That also increases
productivity. The framing contractor may have ten or more separate
carpentry crews, each crew of two or three carpenters handling a specific
part of the framing process. It's almost like assembly-line production. As
a crew finishes their part of the job, they move on to the next house and
repeat that step again. One crew may frame all the walls; another may
plumb and line the house. Then the joisting crew may take over, and on and
on, until the house is complete. After
doing a few houses, each crew may be so familiar with their particular
task that they could do it in their sleep. They can certainly do it
faster, and thus, more cheaply.
The wood frame itself may be very similar on custom and tract homes. The
difference is in the process. On a custom job, one crew does all the
steps. On a tract project, there may be a different crew for each step. A
tract builder needs specialists, not generalists.
Figure 1-2 is a typical tract in various stages of framing. The units in
the foreground have just been plumbed and lined. Notice all the diagonal
braces throughout the house. They are now ready for joisting of the second
floor. The units in the right back- ground have been joisted and the
second story walls (or tops) have been framed. The single story
units in the background to the left have had their roof trusses tolled and
are in the final stages of being sheeted. By studying the different
degrees of completion in the tract units, you can tell which direction the
crews are working and what step they're on (and might need help with). If
I were looking for a job on this tract, I'd check with the floor joisting
or roof stacking crews.
To minimize costs on tract work and to make the finished cost more
predictable, the builder probably hires carpenters on a piecework basis.
This arrangement gives the individual carpenters a direct incentive for
high productivity. The more work they complete, the larger their paycheck
is. Even if the tradesmen don't see a foreman all day long, they're sure
to keep working hard.
Under a piece framing contract, you agree to do certain work at a set
price. This price is usually based on the square footage of the house and
the materials you're working with. For example, assume the contract price
to build the walls in a 2000 square foot house is 30 cents a square foot.
You'll get $600 for framing walls in each house, no matter how long the
framing takes.
I've suggested that you'll become a more well-rounded carpenter on a
custom framing crew. But on a tract job you'll learn more time-saving
tricks in one week than you can in months on a custom home job. You have
to - or you'll have the crew that follows yours breathing down your neck.
It doesn't take a rocket scientist to see why shortcuts and tricks are
essential under piece framing contracts. If you can finish in six hours
what once took eight, you just found two extra hours in a world short on
time.
Of course, there are drawbacks. Piecers are renowned for leaving behind
shoddy or unfinished work, hoping that the guy behind them will cover up
their mess before the foreman finds it. There's a good chance the problems
will come to light later and will have to be fixed. A large tract will
have a whole crew dedicated to doing nothing but pick-up, or
fixing unfinished or shoddy work before the house is inspected. But it's
just as likely that most problems will escape detection (at least for a
few years) when they're covered with stucco or drywall.
Every carpenter has had the experience of walking through a finished tract
house and snickering at the bends and bulges in the drywall from the
shoddy framing underneath. Tracts go up so fast that some of these
problems are just to be expected. Defects that would interfere with the
sale of a custom house are accepted as normal fare for most tract houses.
I've emphasized the differences between custom and tract framing. Which is
right for you? Mostly it's a matter of attitude. I know framers who can
handle both and actually prefer to alternate between the two types of
work. If you're tired of having to build something, over and over in what
you consider an inferior way simply because your boss on custom home jobs
grew up doing it that way, spend a few months on tract jobs doing it any
way you want. Is the monotony of the tract driving you
nutty? Jump to a custom crew for a while.
In the long run, you'll average about the same wages from either
situation. While you might make more per hour from tract work, this
is usually offset by the time waiting for more slabs to cure so you
can begin work.
Commercial Work
Most commercial work is done on larger projects like shopping centers,
malls, banks, schools, military housing, and multi-unit apartment, office
or retail buildings. See Figure 1-3. Some of these projects use very
little lumber. On others, several acres may be needed just to store
the stacks of lumber delivered from the mill.
A
lot of commercial work is done by framing contractors who have union
contracts and use only union carpenters. If you want to work on those
jobs, you'll have to join the local union. Only you can decide if that's
best for you. It might be a good idea if union shops have most of the work
in your area, especially when the construction industry is slow.
Probably the biggest difference between commercial carpentry and carpentry
on custom or tract jobs is the size of the carpentry contracting
company Most commercial framing companies are huge. For every person who
considers this an advantage, there's another who would reckon it a curse.
Working for a company with two hundred carpenters on the payroll is very
different from working for a company with ten or twelve. Yet some
carpenters prefer to work for larger companies. Usually supervision is
much more intense. Is that an advantage or a disadvantage? There
are people with years of experience who prefer to have constant
supervision. Some people will get absolutely nothing done if they're not
supervised throughout the day. The world truly is divided into those who
lead and those who follow. It's been my experience that commercial
work, on the average, employs more followers than leaders.
A
commercial job will usually have a crew for each step of the framing
process. A foreman directs each crew and a lead foreman coordinates the
work of all crews. Each crew has a few laborers who just move wood, get
nails, help lift walls, and clean up. This is the ideal setup. When it's
working well, the work gets done quickly and competently. Yet too many
times things stray far from this ideal. A burnt-out foreman with a bad
disposition (and there are many) can infect a whole crew with the same
attitude. That breeds substandard performance.
When problems occur, no one is anxious to accept the blame. Bad feeling
usually results. Also, conflicts between the trades are common on
commercial jobs. When you have a dozen trades working in one area, you're
going to have problems almost every day. That's rare on a custom home
building site.
Most of the large commercial building sites I've worked on could be best
described as chaotic. Doing piecework framing on a job like this can be a
real test of patience.
Yet when the job's run right, commercial piece framing can be a gold mine.
When a big job is running like clockwork, being part of it can be a treat.
Along with the disadvantages go some important advantages. Most large
carpentry contracting companies offer good fringe benefits. It's common to
see carpentry foremen on larger jobs driving late-model company-owned
trucks with insurance and gas paid by the company. Even journeyman
carpenters may receive pay for driving time and a gas allowance. These
carpenters are probably enrolled in company-paid medical and dental plans
and get paid holidays and vacations. Performance bonuses at the end of
each job are common.
If you like the security of guaranteed work at one location for a long
time, and need the benefits that small contractors can't supply, then
commercial work might be for you. A major commercial project can keep you
busy for months. For example, Figure 1-4 shows three buildings in a large
condominium complex. These three stages will be repeated many times before
the job is complete and may keep carpentry crews busy for an entire
season.
Obviously there's a lot more to the rough framing business than I've
covered in this chapter. But what I've explained so far should help you
reach an important decision on an essential question. What type of rough
carpentry is best for you?
Once you understand the categories of work, it's time to begin thinking
about the tools you'll need. And that's the subject of the next chapter
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